We've created Printable Crossword Puzzles for each Flocabulary track on our SAT CD! They're available here for free in downloadable and printable format (PDF) for personal or classroom use.
There are 2 puzzles per song (roughly 25 words per puzzle). And 2 types of puzzles to choose from: puzzles with a word bank (easier) and puzzles without a word bank (harder). You can also use a program for making crossword puzzles and create your own.